BLK-FD-0.2

Building upon the compact dimensions of the Model 0.1 (1100 × 900 × 1400 mm), the BLK-FD-0.2 features structural optimizations that increase its effective surface area to 0.2 m² and boost its loading capacity to 2 kg.

Adopting a square, integrated structural design, the unit utilizes silicone oil-based electric heating and achieves an ultimate vacuum level of <10 Pa. As a pre-pilot-scale system compliant with GMP principles, it employs sanitary quick-clamp connections to eliminate the maintenance challenges associated with hard-to-clean threaded joints.

This model is equipped with a high-capacity cold trap capable of maintaining a stable vacuum environment—even under process conditions involving low vacuum levels and heavy loads—thereby effectively preventing moisture back-streaming. Its control system not only supports the configuration of complex freeze-drying curves but also provides comprehensive technical documentation to facilitate CIP/SIP validation and auditing, ensuring process consistency throughout the transition from laboratory-scale experimentation to full-scale production.

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Product Details

FREEZE-DRYING EQUIPMENT DESIGNED
FOR PHARMACEUTICAL & BIOCHEMICAL ENGINEERING R&D

LABORATORY FREEZEDRYER COMPLIANT WITH ASEPTIC DRUG PRODUCTION
For scientific research or small-scale production us

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COMPLIANT WITH BIOPROCESSING EQUIPMENT STANDARDS

All Equipment Standards Align with GMP Principles

Materials
Surfaces in contact with products use high-grade 316 stainless steel, with a surface roughness of Ra ≤0.4um
Connections
Hygienic-grade connection methods (e.g., quick-release clamps) to avoid hard-to-clean structures like threads
Seals
Hygienic-grade sealing materials that meet FDA requirements

CORE PROCESS FUNCTIONS & CUSTOMIZED CONFIGURATIONS

Tailored for your final dosage form and production scale, to meet the needs of cutting-edge research and complex process development.

Core value
Achieves ultra-low temperature freezing, forming smaller and more uniform ice crystals, which helps maintain the structural integrity of complexes such as lipid bodies, nanoparticles, and cell carriers. It is also critical for some APIs that require specific crystal forms or amorphous states.

Intelligent cooling and defrosting
Equipped with a large-capacity water-trapping refrigeration panel that matches the cooling capacity, ensuring a stable vacuum environment even under ultra-low temperature and high-load processes, and preventing fractionation.

IT WILL BE YOUR UNIQUE CHOICE

Designed for pharmaceutical biotech R&D centers, CDMO enterprises, and national key laboratories, bridging the equipment gap between high-end scientific research and compliant pilot production.

Using core equipment that meets production standards during the R&D phase minimizes process scaling risks and accelerates the transition from laboratory to factory.

With the budget for purchasing scientific research equipment, obtain a platform with potential for compliant pilot production—an investment with high returns and a long-term R&D as set with guaranteed value.

APPLICABLE PROTECTION

Biologics development

Freeze-drying process development and formulation screening for vaccines, monoclonal antibodies, gene therapy products, enzymes, hormones, and other protein drugs.

Aseptic preparation research

Freeze-drying process research for lipid bodies, nanoparticles, microspheres, and other injectable preparations, as well as antibiotics, toxic drugs, and radioactive drug preparations.

Biological sample preservation

Research on long-term stable preservation solutions for stem cells, bacterial strains, virus vectors, and tissue engineering materials (e.g., bone, skin).

BOLAIKE OFFERS MULTIPLE SPECIFICATIONS TO MATCH DIVERSE R&D NEEDSCUSTOMIZABLE MODELS FOR LABORATORY USE

MODEL	BLK-FD-0.1	BLK-FD-0.2	BLK-FD-0.5	BLK-FD-1	BLK-FD-2
Overall Shape	Square Integral	Square Integral	Square Integral	Square Integral	Square Integral
Overall Dimensions (L×W×H,mm)	11009001400	11009001400	12009001500	150010001700	180010002000
Tray Area	0.1(m²)	0.2(m²)	0.5(m²)	1(m²)	2(m²)
Shelf Temperature Range	-55℃~+80℃	-55℃~+80℃	-55℃~+80℃	-55℃~+80℃	-55℃~+80℃
Refrigeration Panel Temperature	Min.-70℃	Min.-70℃	Min.-70℃	Min.-70℃	Min.-70℃
Ultimate Vacuum Degree	<10Pa(Empty Chamber)	<10Pa(Empty Chamber)	<10Pa(Empty Chamber)	<10Pa(Empty Chamber)	<10Pa(Empty Chamber)
Heating Method	Silicone Oil Electric Heating	Silicone Oil Electric Heating	Silicone Oil Electric Heating	Silicone Oil Electric Heating	Silicone Oil Electric Heating
Typical Loading Capacity	1KG	2KG	6KG	10KG	20KG
Installed Power	4.0kw	4.5kw	4.9kw	5.9kw	7kw

BOLAIKE'S HIGH-EFFICIENCY ENERGY-SAVING TO REDUCE OPERATING COSTS

ENERGY-SAVING PERFORMANCE IS OUTSTANDING	20%-40%Energy consumption reduced by 20%-40%
	15%-25%Single-batch cycle shortened by 15%-25%

(PATENT NO. CN205784249U)

INTEGRATED ENERGY-EFFICIENT STRUCTURE

Unlike traditional designs that require duplicate energy systems for cold storage and freeze-drying chambers, Borui’s integrated design enables shared refrigeration circuits for cooling and drying processes, reducing system losses.

EENERGY RECYCLING SYSTEM

Cold recover

(PATENT NO.: CN206047043U）

Cold Energy Recovery: In traditional setups, cold energy is used once then discharged, leaving compressors in long-term high-load operation. Borui recycles residual cold energy from refrigeration media to pre-cool the next cycle’s media, lowering overall compressor load by 20%–30% for energy savings.

INTELLIGENT CENTRAL CONTROL SYSTEM